The following is a detailed replacement guide process for ultrasonic molds:
1. First open the working air pressure source of the ultrasonic equipment to ensure the normal index of the equipment pressure gauge.
2. Use a special wrench to remove the original welding mold on the equipment and install the ultrasonic mold that needs to be welded (clockwise loose, remember to tighten). Pay attention to tightening the screws of the ultrasonic mold first.
3. Turn on the power of the ultrasonic device, turn on the start button and wait for five seconds, turn off the power, then press the sound wave detection button on the controller, and hear the machine emit ultrasound (the sound should be crisp, no hoarse and extra noise), if the sound Hoarse or screaming, you must check the ultrasonic mold for cracks or looseness and take countermeasures.
4. Loosen the two fastening handles behind the rack and rock the machine head up to a certain height (depending on the height of the product).
5. Turn off the air supply (adjust the air pressure controller to “zero”).
6. Place the product to be welded on the bottom mold and hold the mold.
7. Pull down the entire mold oscillating cylinder so that the upper mold is close to the bottom mold and the rocker head lifter, so that the upper mold is pressed onto the product, and the product is kept in agreement with the upper and lower molds.
8. Apply air pressure to 0.1mpa, select the switch to manual, press the two green start buttons to lower the ultrasonic mold and press the product.
9. Shake the lifter to keep the limit screw and the vibrating cylinder at a distance of 1mm (addition or subtraction of the product to be welded according to the need).
10. Tighten the rack fastening handle, fix the bottom mold, and press the red emergency button to raise the nose.
11. Select switch fluctuations automatically, adjust the welding parameters and time of the product, and prepare for production.
Dongguan Yihui Machinery Equipment Co., Ltd. has been engaged in the ultrasonic industry for many years and its performance is relatively stable and mature. The welding equipment mainly adopts mature technology such as Taiwan's self-excited oscillation circuit, and the output is strong and stable, the protection is perfect, and it is sturdy and durable. The core components such as transducers are imported from Japan and West Germany, with long service life and excellent performance. It is a good helper for your production! Welcome to inquire!
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